SECTION 06600 – PLASTIC FABRICATIONS

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** NOTE TO SPECIFIER ** 

Balmer Architectural Mouldings standard stock fabrications.

This section is based on the polyurethane fabrications of 
Balmer Architectural Mouldings
271 Yorkland Blvd.
Toronto, Ontario CANADA
M2J 1S5
Tel.: 416-491-6425
Fax:  416-491-7023
Website: www.balmer.com

Balmer Architectural Mouldings fabrications include cornices, friezes, ceiling centres, chair rails, door casings, wall and ceiling panel ornaments, pilasters, pediments, brackets, capitals, fireplace mantels, wall niches, custom shapes, and simulated wood trim.
 
Stock items are available in a wide variety of designs and sizes.  In addition to high-density rigid polyurethane foam, designs are also available in Thin Cast Stone, flexible resin, and reinforced plaster.

To specify stock designs, obtain catalog information from the website at
www.balmer.com.  Verify lead times on custom items.
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SECTION 06600 – PLASTIC FABRICATIONS

PART 1  	GENERAL

1.1 	SECTION INCLUDES

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A.      	High density polyurethane trim and fabrications as indicated on drawings and   specifications. 
            B. 	Provide all labour materials, equipment and related services for the complete installation of high-density polyurethane foam trim and fabrications in accordance with contract documents and requirements of authorities having jurisdiction.

1.2 	RELATED SECTIONS

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    A.  Section 06100 - Rough Carpentry:  Supplementary supports
          for large items.

    B.  Section 06400 – Architectural Woodwork

    C.  Section 09900 - Paints and Coatings:  Field painting and sealing prior to painting.

1.3 	REFERENCES

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A.  ASTM D 256 - Standard Test Methods for Determining Izod Pendulum 
      Impact Resistance; 1997.

    B.  ASTM D 638 - Standard Test Method for Tensile Strength; 1999.

    C.  ASTM D 2583 - Standard Test Method for Rockwell Hardness; 1998.

    D.  ASTM C 947 - Standard Test Method for Flexural Strength; 1999.

    E.  ASTM E 84 - Standard Test Method for Surface Burning
         Characteristics of Building Materials; 1999.

1.4 	SUBMITTALS

    A.  Submit under provisions of Section 01300.

B.	Shop Drawings:  For custom items, provide for approval drawings in AutoCAD format showing dimensions, layout, sections, and ornate details where applicable; include field measured dimensions of the spaces where items are to be installed, if critical to proper installation.

C.  Samples: For each custom “millwork” item specified, provide (1) - 12” long sample  
      representing actual product and pattern.

1.5 	DELIVERY, STORAGE, AND HANDLING

A.	Transport, lift, and handle units with care, avoiding excessive stress and preventing damage; 
use appropriate equipment and methods.

B.	Store products level in manufacturer's unopened packaging until ready for installation, in a 
clean dry area protected from weather, moisture, low temperatures, and damage. 

 PART 2  	PRODUCTS

2.1 	MANUFACTURERS

A.	Acceptable Manufacturer:  
Balmer Architectural Mouldings
271 Yorkland Blvd.
Toronto, Ontario
M2J 1S5
Tel.: 416-491-6425
Fax: 416-491-7023
Website: www.balmer.com

    B.  Substitutions:  Not permitted.

2.2 	MATERIALS

    A.  	High density polyurethane foam trim and fabrications.

B.	  Joint cement: 
Bulldog PL Premium polyurethane adhesive as manufactured by LePage/Henkel; 

    C.    Mechanical fasteners:
	Trim head screws

2.3 	PROPERTIES

1.	Proprietary polyurethane foam formulation
2.	Density:  approximately 15lbs/cu.ft.
2.	Shell thickness:  as required by design and indicated on drawings
        4.   Flame Spread Index:  less than 75, when tested in accordance
              with ASTM E84-90.
        5.  Factory-applied white lacquer primer

2.4 	TOLERANCES

  	1. 	Variation from dimensions indicated on drawings: 
              	+/- 1/8”.
  	2. 	Variation from plane along edge or surface:  
               	+/- 1/16” per linear foot .

PART 3  	EXECUTION

3.1 	EXAMINATION

A.  	Do not begin installation until substrates have been properly constructed; verify that substrates are plumb and true. If substrate preparation is the responsibility of another installer, notify architect and general contractor of unsatisfactory preparation before proceeding.

B.  	Check field dimensions before beginning installation.  If dimensions vary out of tolerance range for proper installation, notify architect and general contractor Work shall not proceed until all discrepancies are corrected.

3.2 	PREPARATION

    	A.  	Clean surfaces thoroughly prior to installation.

B.  	Prepare surfaces as required to achieve the best result for the substrate under the project conditions.

C.  	Install supplementary temporary and permanent supports as required for proper installation.

3.3 	INSTALLATION

A.	      Install in accordance with manufacturer's recommendations, plumb and true to line;  
shim where necessary.

    	B.  	Coordinate work with related site work.

        C.        Join pieces with cemented butt joints using  
      		Bulldog PL Premium polyurethane adhesive as manufactured by LePage/Henkel.
     
     	D. 	Fill and blend all joints and screw holes to a smooth finish.

3.4 	PROTECTION

    	A. 	Protect installed products until completion of project.

    	B.  	Touch-up, repair or replace damaged products before substantial completion.

3.5 	FINISHING

A.	      Comply with Section 09900 of specifications.

B.	      Painting contractor shall comply with requirements of ASTM C840.

3.6 WARRANTY

A.	One (1) year manufacturer’s warranty for all materials supplied, effective from date of receipt of material. Product will conform to samples and drawings approved by architect and/or general contractor. Any defects in workmanship will be correct or replaced at the discretion of the manufacturer at no cost. Defects developed as a result of other trades or site conditions are specifically excluded.

B.	Limitations: The noted general warranty is exclusive. All other warranties whether expressed or implied or arising by application of law, usage of trade, in the course of dealings or otherwise, are excluded. The only warranty is that expressed above. The manufacturer shall not be liable for any penalty or for any loss or damages associated with the removal or installation of its products or claims of third parties against the purchaser.  

END OF SECTION 06600